Manufacturing Execution System (MES)
& Smart Factory Solutions
Powered by Industrial IoT, Real-Time Analytics & ERP Integration
Conceptualized and Domain-Engineered by TECH-CITY Research & Consulting Pvt. Ltd.
Sales and Market Development by TechOrbit Group
SAP Gold Partner
Manufacturing Challenges
Key operational gaps limiting production efficiency and visibility
Manual Production Reporting
Paper-based logs and spreadsheets delay insights and introduce data errors across shifts.
Unplanned Downtime
Equipment failures and changeovers without real-time alerts cost thousands per hour.
Low OEE Visibility
Limited visibility into availability, performance, and quality prevents continuous improvement.
Quality Variations
Inconsistent processes lead to scrap, rework, and customer satisfaction risks.
Limited Traceability
Inability to track batch genealogy complicates recalls and compliance audits.
ERP-Shopfloor Disconnect
Planning systems operate in isolation from real-time production data on the floor.
ISA-95 Manufacturing Pyramid
Standard framework for enterprise-control system integration
"MES acts as the operational bridge between enterprise planning and shop-floor execution."
MES Architecture
Integrated data flow from enterprise systems to shop floor and back
ERP Systems
Enterprise resource planning & business management
MES Platform
Manufacturing execution & orchestration layer
Industrial IoT Layer
Connectivity, edge computing & data acquisition
Machines & PLCs
Production equipment & control systems
Analytics & Dashboards
KPIs, OEE monitoring & executive reporting
The MES platform synchronizes production orders from ERP, captures real-time machine data via IoT gateways, and feeds analytics dashboards — enabling closed-loop manufacturing intelligence with bidirectional data exchange at every layer.
Core MES Modules
Comprehensive manufacturing operations management capabilities
Production Execution
- Work Orders
- Shift Tracking
OEE Monitoring
- Availability
- Performance
- Quality
Downtime Management
- Automatic Capture
- Root Cause Analysis
Quality Management
- SPC
- Rejections
- Inspections
Traceability & Genealogy
- Batch Tracking
- Material History
Digital Shop Floor
- Paperless Operations
- Operator Interfaces
OEE Dashboard
Real-time manufacturing performance monitoring
MES — Production Line A
Mon, Jun 15, 2026 — 10:30 AMOEE Components
Production Trend
Shift Performance
Business Benefits & KPI Improvements
Measurable outcomes from MES implementation
OEE
Downtime
Scrap
Reporting Time
Traceability
Decision Making
Smart Factory Use Cases
Industry-specific MES solutions delivering measurable results
Automotive Manufacturing
Cable & Wire Manufacturing
Plastics & Injection Molding
Packaging
Pharmaceuticals
Food Processing
Pilot Engagement Model
Structured approach to prove value before full-scale deployment
Discovery & Assessment
Current state analysis, OEE baseline, gap identification, and stakeholder alignment.
Pilot Deployment
Single line implementation, IoT integration, MES configuration, and operator training.
ROI Measurement
KPI tracking, before/after comparison, business case validation, and lessons learned.
Scale-Up
Multi-line rollout, ERP integration, advanced analytics, and center of excellence.
Why TechOrbit
Your trusted partner for smart manufacturing transformation
Technology
MES + IoT + Analytics integrated platform
Business Focus
Operational excellence & measurable ROI
Scalability
Single line to multi-plant deployment
Integration
SAP / ERP / Legacy systems connectivity
Support
Local implementation expertise
Start Your Smart Manufacturing Journey
- Production Visibility Assessment
- OEE Baseline Study
- Pilot Program Discussion
- MES Roadmap Workshop
TechOrbit Solutions
Manufacturing Execution System (MES) & Smart Factory Solutions
- +91 9960702020
- marketing@techorbitgroup.com
- Prabhavee Tech Park, Office No. 4, Baner, Pune, MH, India
- techorbitgroup.com